Engineered 2-Ply Single-Face Fluted Rolls for Industrial Cushioning & Surface Protection
ARUL RK ENTERPRISES produces industrial-grade 2-ply single-face corrugated paper rolls designed to protect finished metal components, automotive assemblies, architectural glass, and precision equipment from transit shock, abrasion, and moisture. Manufactured on high-speed corrugating lines at our Hosur plant (serving Hosur, Bangalore, and South India industrial belts), our fluted rolls deliver consistent flute height, high compression elasticity, and superior tear strength.
Single-face corrugated material consists of an outer linerboard substrate bonded to a precision wave-formed fluted medium using starch-based water-resistant adhesives. The open fluting functions as a continuous network of micro shock absorbers that cushion mechanical impacts while allowing the roll to flex around irregular geometries, tubular goods, circular coils, and oversized machinery parts where rigid cartons cannot conform.
Key Structural Configurations & Technical Advantages
We engineer our rolls to fulfill specific functional demands — from heavy-duty steel coil wrapping to cleanroom-grade electronic hardware buffering:
- Custom Reel Widths from 300 mm up to 2,200 mm with precision edge trimming to eliminate web snags
- Multiple Flute Heights: B-Flute (3.0mm, high crush resistance), C-Flute (4.0mm, maximum cushioning loft), and E-Flute (1.5mm micro-flute)
- Paper Grammage Options from 80 GSM up to 250 GSM Kraft Liner & High-BF Fluting Medium
- 100% Biodegradable & Recyclable — Replaces single-use polyethylene bubble films and thermocol (EPS) blocks
- Standard Roll Lengths of 50m, 75m, 100m, and 150m, or customized weight-based reels (15 kg to 60 kg)
- Anti-Abrasive & Wax-Laminated Options available for high-gloss automotive surfaces and scratch-sensitive finishes
Technical Specifications & Material Grading
Every batch of single-face fluted rolls manufactured at our Hosur facility is tested for flute caliper consistency, bonding peel strength, and moisture stability under controlled warehouse conditions:
| Specification Parameter | Light Duty (General Wrapping) | Medium Duty (Machined Parts) | Heavy Duty (Steel & Machinery) |
|---|---|---|---|
| Flute Profile | E-Flute (1.5mm) / B-Flute (3.0mm) | B-Flute (3.0mm) / C-Flute (4.0mm) | C-Flute (4.0mm) / Heavy Pitch |
| Facing Paper GSM | 80 – 120 GSM Semi-Kraft | 120 – 160 GSM Virgin Kraft | 180 – 250 GSM High-Tear Kraft |
| Fluting Medium GSM | 90 – 110 GSM Fluting | 120 – 140 GSM High-BF Medium | 150 – 180 GSM Virgin Fluting |
| Burst Factor (BF) | 14 BF – 18 BF | 18 BF – 24 BF | 24 BF – 35+ BF |
| Flute Take-Up Factor | 1.32 – 1.38 | 1.38 – 1.45 | 1.43 – 1.50 |
| Available Web Widths | 300 mm to 1,200 mm | 600 mm to 1,800 mm | 1,000 mm to 2,200 mm |
| Core Inner Diameter | 76 mm (3 inch standard) | 76 mm / 102 mm | 76 mm heavy-wall paper core |
Industrial Applications Across Hosur & South India Manufacturing Hubs
With Hosur being one of India's premier industrial and automotive manufacturing corridors (SIPCOT Phase I & II, Mookandapalli, Thally Road), our corrugated rolls serve critical protection roles across demanding sectors:
- Automotive & Engineering Components: Wrapping crankshafts, camshafts, machined gear housings, tie rods, and exterior body panels prior to intra-plant dispatch or assembly-line staging.
- Steel, Aluminum & Copper Extrusions: Interleaving between stacked metal sheets, wrapping cylindrical wire bundles, and protecting polished stainless tubes from direct friction scratches.
- Glassware, Sanitaryware & Ceramics: High-loft C-flute rolls absorb dynamic transit shock on uneven freight roads, preventing surface chipping and structural fractures.
- E-Commerce & High-Volume Logistics Hubs: Rapid void-fill paper packaging that conforms to void spaces inside outer boxes, preventing product migration without plastic balloon waste.
- Furniture & Architectural Fixtures: Multi-layer wrapping for powder-coated office partitions, modular desks, veneer panels, and stainless steel hardware.
Frequently Asked Questions
Direct technical answers regarding our corrugated roll manufacturing, minimum order volumes, and dispatch timelines.
Require customized corrugated rolls for your production line? Request a trial sample or wholesale quotation.
